100-night home trialFree shipping across IndiaDirect from our own factory10-year warranty on mattresses
100-night home trialFree shipping across IndiaDirect from our own factory10-year warranty on mattresses
RP Foam Group legacy

Foam solutions since 1987

Polyurethane, high-resilience, memory and technical foams — engineered for comfort, durability and specialised industrial performance.

Manufacturing
38 yrs

Manufacturing

kg/m³ densities
18–120

kg/m³ densities

Contract pricing
Bulk

Contract pricing

Certified pure

Free from harmful chemicals, fillers and ozone depleters.

Custom tailored

Available in custom sizes, shapes and density profiles.

Advanced airflow

Breathable open-cell structure for cooler, deeper sleep.

Technical range

Every grade we manufacture

A complete hierarchy of sleep-grade and engineering-grade polyurethane foam cores.

Polyurethane (PU) Foam
Density: 18–40 kg/m³

Polyurethane (PU) Foam

Versatile cushioning & everyday comfort

Our premium polyurethane foam is engineered for standard cushioning, packaging and everyday bedding. With high tensile strength and customizable firmness levels, it delivers consistent support and durability.

Key features

  • High tensile strength
  • Customizable firmness
  • Excellent recovery rate
  • Lightweight & flexible

Ideal for

  • Everyday bedding & mattresses
  • Sofa & upholstery cushioning
  • Protective packaging
  • Acoustic sound absorption
High Resilience (HR) Foam
Density: 32–50 kg/m³

High Resilience (HR) Foam

Premium bounce, sag resistance & durability

Designed with an open-cell structure that enhances airflow and elasticity. High resilience foam provides a contouring feel with superior bounce-back, ensuring no sag over years of heavy use.

Key features

  • High sag factor
  • Quick response elasticity
  • Advanced breathability
  • Long-lasting resiliency

Ideal for

  • Luxury & premium mattresses
  • High-end sofa cushions
  • Automotive seating
  • Ergonomic office chairs
Memory (Visco-Elastic) Foam
Density: 50–80 kg/m³

Memory (Visco-Elastic) Foam

Pressure relief & zero motion transfer

Responding directly to body temperature and pressure, our memory foam adapts to your unique contours. It distributes weight evenly to alleviate pressure points and eliminate partner motion transfer.

Key features

  • Zero motion transfer
  • Temperature-sensitive contouring
  • Pressure point relief
  • Improved blood circulation

Ideal for

  • Orthopaedic mattresses
  • Cervical & posture pillows
  • Medical bedding panels
  • Custom mattress toppers
Rebonded / Bonded Foam
Density: 80–120 kg/m³

Rebonded / Bonded Foam

Ultra-firm base & orthopaedic support

Manufactured by binding and compressing high-grade polyurethane foam chips under extreme pressure. Bonded foam provides an exceptionally firm surface, acting as the ideal spine-supporting core.

Key features

  • Eco-friendly recycled content
  • Ultra-high density core
  • Rigid orthopaedic support
  • Zero sag under heavy load

Ideal for

  • Orthopaedic mattress cores
  • Gym mats & sports flooring
  • Sound insulation underlay
  • Heavy-duty seating bases
Industrial & Technical Foam
Density: 40–80 kg/m³

Industrial & Technical Foam

Specialised performance & heavy-duty design

Engineered for applications requiring acoustic absorption, fire retardancy and vibration isolation. Ideal for industrial components and soundproofing projects.

Key features

  • Flame retardant options
  • Vibration & shock absorption
  • Acoustic damping panels
  • Chemical & weather resistant

Ideal for

  • Recording studio soundproofing
  • Engine room insulation
  • Air filtration systems
  • Gaskets & industrial seals
Acoustic Foam
Density: 28–40 kg/m³

Acoustic Foam

Soundproofing & echo reduction

Engineered with convoluted or profiled shapes to trap sound waves and reduce echoes. Ideal for acoustic treatment panels, home theatres and studio spaces.

Key features

  • Echo & reverb control
  • Profiled / convoluted design
  • Flame retardant composition
  • Easy wall panel mounting

Ideal for

  • Recording studios & broadcasters
  • Home theatres & gaming rooms
  • Audiometric booths
  • Noisy machine enclosures
Peeled Foam Roll
Density: 18–32 kg/m³

Peeled Foam Roll

Continuous foam sheets for industrial quilting

Manufactured as endless continuous rolls via high-precision peeling lathes. Essential for multi-needle quilting, laminates and backing materials in apparel and seating.

Key features

  • Endless roll form factor
  • Precision thickness control
  • Lamination & quilting ready
  • High flexing resistance

Ideal for

  • Mattress quilting & border panels
  • Shoe linings & insoles
  • Automotive roof & door backings
  • Textile & leather quilting
Contact us

Talk to the people who actually make it.

Custom sizes, bulk orders, or just not sure which firmness suits you — send us a note and we'll help you work it out.

Email

Our team replies within a working day.

vaibhav@cryptosleep.in

Phone

Mon–Sun, 8am to 8pm.

+91 73517 39555

Live chat

Fastest way to reach us.

Start a WhatsApp chat

Office

Come say hello at our HQ.

FF-11, Wave Galleria, Wave City, Ghaziabad, UP